The production process and quality control of rubber parts processing plants are important factors in ensuring the quality of rubber parts. Only by strengthening the production process and quality control can the performance and life of rubber parts be improved and meet customer requirements.
Rubber parts are widely used in modern industrial fields, such as automobiles, machinery, electronics and other industries, and are of great significance for improving product performance and life. As a professional enterprise that produces rubber products, rubber parts processing plants are responsible for key aspects such as the design, production, and quality control of rubber parts.
1. Production technology of rubber parts processing factory
1. Raw material preparation
The rubber parts produced by rubber parts processing plants are mainly composed of raw materials such as rubber, fillers, vulcanizing agents, and accelerators. Before production, these raw materials need to be fully prepared, including acceptance, storage, ingredients, etc.
2. Molding and mixing
Masting is the process of processing rubber raw materials to make them plastic. It mainly uses high temperature and high pressure methods to mix rubber and fillers through rollers to form soft and plastic rubber. Mixing is to add vulcanizing agents, accelerators and other auxiliary materials to the plastic compound to make it have a certain strength and wear resistance.
3. Molding process
The molding processes of rubber parts processing plants mainly include compression molding, extrusion molding, injection molding, etc. Press molding is to put the rubber material into the mold and fill the mold with the rubber material through pressure to form a rubber part of the desired shape. Extrusion molding is to pass the rubber material through an extruder and extrude it into a rubber product of a certain shape. Injection molding is to inject rubber material into a mold and fill the mold with pressure to form a rubber part of the desired shape.
4.Vulcanization
Vulcanization is one of the most important links in the processing of rubber parts. It transforms rubber products from a soft and plastic state to a state with certain strength, hardness, and wear resistance. The vulcanization process is divided into two types: cold vulcanization and hot vulcanization. Cold vulcanization is mainly suitable for thinner rubber products, and hot vulcanization is suitable for thicker rubber products.
5. Post-processing
During the production process, rubber parts processing plants also need to perform post-processing on rubber parts, such as deburring, grinding, painting, etc., to make their surfaces smooth and beautiful to meet customer requirements.